Leaks can be a significant source of wasted energy in an industrial compressed air system, sometimes wasting 20-30% of a compressor’s output. A typical plant that has not been well maintained will likely have a leak rate equal to 20% of total compressed air production capacity. On the other hand, proactive leak detection and repair can reduce leaks to less than 10% of compressor output.
In addition to being a source of wasted energy, leaks can also contribute to other operating losses. Leaks cause a drop in system pressure, which can make air tools function less efficiently, adversely affecting production. In addition, by forcing the equipment to cycle more frequently, leaks shorten the life of almost all system equipment. Increased running time can also lead to additional maintenance requirements and increased unscheduled downtime.
How much are leaks costing your facility??
Using high end ultrasound equipment, our professionals:
- Finds the problem leaks
- Physically tag each leak
- Photographs, recaps, and prioritizes each costly problem in a formal report
- Provides cost savings analysis
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• Fixing leaks once is not enough. Incorporate a leak prevention program into your facility’s operations today. Call or email us today to get answers for your questions and an air survey estimate.